Fivetech sustained reinforces product design, sample design and prototyping capacity.
During product design stage, engineering staff in need to run safety tests and endurance tests for early sample design, to ensure the sample specifications measurement accuracy. Fivetech has demonstrates complete range of test equipment to cope with variety of testing needs.
Fivetech own Lab testing center – when the output of each part material element new design, we provide precision measurement to recording unit via the parts necessary engineering data report; our lab provides vibration testing, thrust testing, torque testing, hardness testing, endurance testing, material resistance testing; Thin film coating measuring the most precise small-diameter or dual coatings. X-ray fluoresce thickness of precious metals; Metallographic microscope CCD equipped for metal parts surface treatment for its microstructure metal material image to ensure quality control; Automated optical inspection-AOI strict exam and optical screen inspect each part component’s accuracy.
Automated Optical Inspection-AOI, high-speed high-precision optical image detection system, using machine vision technology as testing method can improve shortcomings of labor inspection method.
AOI machine is an industrial system with optical instruments made surface condition of finished products and then to computer image processing techniques to filter foreign objects or patterns detected abnormalities and other defects.
AOI technology combined with optical sensing systems, signal processing systems and analysis software, currently used in factory production and qualitytesting to screen for machine tool and screw component of defective parts and metal surface abnormal state of the optical detection device.
1. Detection accuracy: + / – 1 Pixel
2. CCD Camera
3. Detection speed depends on size
Point out Metallographic Microscope CCD equipped for metal parts surface treatment for its microstructure image. Microscopy imaging of metal specific tissues can be observed electroplated coating if is saturated and uniform treated. To the Product Control Management, MMCCD is to look for Quality Degree Resistance.
The IM Series Instant Measurement System is an automated optical comparator that can perform up to 99 dimensional measurements in 3 seconds or less at the push of a button. The unit also automatically records measurement data and creates detailed inspection reports. We have large or more space for multiple small parts. The unit also has a built-in automated height gauge for Z-axis measurements.
- Measure larger targets on the 300x200mm stage
- Measure a large amount of parts simultaneously
- Measure height and depth
X-ray fluorescence is the most precise measurement method, especially for small-diameter ../parts/, or dual coatings. X-ray fluorescence can analysis thickness of precious metals.
Sample types: plating, coating, film solution (element content of the bath)
Simultaneous determination of five layers / 15 elements / coexisting elements
Materials and alloying elements analysis
Spectrum than four samples simultaneously display
Detectable range of elements: Ti (22) ~ U (92)
Fivetech as professional manufacturer of metal surface treatment can benefit from this advanced technology by measuring coating thickness and metal composition.
It is high accuracy, good stability, powerful statistical functions, wide measurement range and NIST certification standard sheet.
- Multi-element testing instrument: test range- alloy mode
The world’s leading portable XRF technology
By using ultra-miniature X-ray tube excitation sources, this analyzer revolutionizes the user’s speed and efficiency for RoHS testing. This product is specifically designed to detect harmful elements such as cadmium (Cd) and lead (Pb) in metals and metals in product samples
- RoHS Test
- Heavy metal content detection
The XRF testing can be used as a screening checkpoint at every stage of production to reduce the risk of misuse of non-RoHS materials. With a switchable dots detection function, the solder point and other details of the detection has a higher focusing ability. XRF analyzer optional point detection function, the detection range can be as small as 3mm. Element analyzers are used in a wide range of applications, in addition to materials testing, environmental regulations (RoHS). Fivetech qualified testing engineers using the XRF analyzer, engineers must obtain training course of radioactive material or can-occur free radiation equipment operator.
Programmable temperature & humidity chamber-
constant temperature and humidity system, simulation of the atmosphere for product reliability tests for the various changes of the temperature and humidity: wet freezing test, high and low temperature adaptability, stability storage, high temperature and high humidity test, condensation test, low temperature and low humidity test, moisture resistance, insulation test, metal corrosion test.
In the product life cycle, may face a variety of environmental conditions, making the product fragile resulting in product damage or failure, thereby affecting the reliability of the product. This test simulates the ambient temperature variability and makes a series of high and low temperature cycling tests on temperature changes. The purpose of which is to exert stress on the specimen to accelerate the aging factor of the specimen so that the specimen may cause damage to the system equipment and components under environmental factors to determine whether the specimen is properly designed or manufactured.
- Test features:
The electrical function of the product
Lubricant deteriorates and loses its lubrication
Loss of mechanical strength, resulting in rupture, cracks
Material deterioration caused by chemical effects
Product Environmental Simulation Test
Product Stress Life Test (Strife test)
PCB solder joint acceleration stress test (ALT / AST)
- Test features:
Computer Numerical Control CNC
During product sample stage, engineering staff in need to response customer for sample intend, sample proofing, prototype model correction, precision measuring finalization. Fivetech has assets CNC equipment to cope with variety of special parts fast prototyping, tooling and automated manufacturing.
CNC system consists of three basic components: part program ,MCU and Machine tool (lathe,drill,press,milling machine etc. Automated machine tools – turning center and machining center which change the cutting tools automatically under CNC control. The benefits of CNC are high accuracy, short production, manufacturing flexibility.